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Description
This 1981-1982 Yamaha XV750 Virago Seca XV920 Virago Motorcycle Service Manual is a reproduction of the original, out of print manual. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications for the following Yamaha motorcycles:
1981 Yamaha XV920RH Virago repair
1981 Yamaha XV750RH Seca repair
1981 Yamaha XV750H Virago repair
1982 Yamaha XV920J Virago repair
Table of Contents
CHAPTER 1. GENERAL INFORMATION
MOTORCYCLE IDENTIFICATION.
A. Frame Serial Number
B. Engine Serial Number.
C. Vehicle Identification Number
SPECIAL TOOLS.
A. For Tune-up
B. For Engine Service.
C. For Shaft Drive Service
D. For Chassis Service
E. For Electrical Components
F. XV750 Tool Kit
CHAPTER 2.
PERIODIC INSPECTIONS AND ADJUSTMENTS
INTRODUCTION
MAINTENANCE INTERVALS CHARTS.
ENGINE.
A. Valve Clearance Adjustment
B. SparkPlug.
C. Crankcase Ventilation System
D. Fuel Line.
E. Exhaust System
F. Carburetor Synchronization
G. Idle Speed
H. Engine Oil
I. Clutch Adjustment.
J. Checking Ignition Timing
K. Compression Pressure Measurement
CHASSIS
A. Final Gear Oil
B. Air Filter
C. Front and Rear Brake
D. Cable Inspection and Lubrication
E. Brake and Change Pedals/ Brake and Clutch Levers.
F. Centerstands and Sidestands.
G. Front Fork Oil Change.
H. Front Fork and Rear Shock Absorber Adjustment.
I. Steering Head Adjustment
J. Wheel Bearings
K. Fuel Petcock
L. Tubeless Tires and Aluminum Wheels
ELECTRICAL.
A. Battery.
B. Headlight.
C. Fuse .
CHAPTER 3. ENGINE OVERHAUL
ENGINE REMOVAL
A. Preparation For Removal
B. Seat and Fuel Tank.
C. Air Filter.
D. Battery
E. Exhaust Pipes and Muffler
F. Brake Pedal, Footpegs, and Muffler Brackets
G. Wires, Cables, and Sidestand
H. Engine Removal
ENGINE DISASSEMBLY
A. Mixture Control Valve, Ignition Coils, and Carburetors
B. Cylinder and Cylinder Head.
C. Piston Pin and Piston
D. Crankcase Covers, Starter Drive, and Starter Motor
E. Timing Gears.
F. Flywheel.
G. Clutch and Primary Gears.
H. Shifter
I. Oil Pump.
J. Crankcase .
INSPECTION AND REPAIR.
A. Cylinder Head.
B. Valves, Valve Guides, Valve Seats, and Valve Springs
C. Rocker Arms and Rocker Arm Shafts.
D. Camshafts, Cam Chains, and Cam Sprockets
E. Cylinder
F. Piston and Piston Rings.
G. Crankshaft and Connecting Rod.
H. Oil Pump
I. Primary Drive.
J. Clutch
K. Transmission
L. Starter.
M. Crankcase.
N. Bearings and Oil Seals
ENGINE ASSEMBLY AND ADJUSTMENT
A. Important Information
B. Left-Side Crankcase
C. Right-Side Crankcase.
D. Crankcase Assembly.
E. Oil Pump.
F. Shifter
G. Primary Gears and Clutch.
H. Flywheel.
I. Timing Gears.
J. Starter Motor, Starter Drive, and Crankcase Covers
K. Pistons, Cam Chain Guides, and Cylinders.
L. Cylinder Head, Rocker Arm, and Camshaft
M. Carburetors, Ignition Coils, and Mixture Control Valve
N. Mounting the Engine
MIDDLE GEAR SERVICE.
A. Gear Lash Measurement
B. Removal
C. Disassembly
D. Inspection.
E. Assembly and Adjustment
CHAPTER 4. CARBURETION
CARBURETOR
A. Section View.
B. Specifications.
C. Disassembly
D. Inspection.
E. Assembly.
F. Adjustment.
AIR CLEANER AND CRANKCASE VENTILATIN SYSTEM
MIXTURE CONTROL.
A. Vacuum Line Routing
B. Inspection.
CHAPTER 5. CHASSIS
FRONT WHEEL.
A. Removal
B. Front Axle Inspection.
C. Front Wheel Inspection .
D. Replacing The Wheel Bearings
E. Installing the Front Wheel
REAR WHEEL
A. Removal
B. Checking Brake Shoe Wear
C. Brake Drum.
D. Brake Shoe Plate.
E. Rear Axle Inspection.
F. Replacing The Wheel Bearings
G. Rear Wheel Inspection
H. Installing The Rear Wheel
FRONT BRAKE.
A. Brake Pad Replacement
B. Caliper Disassembly
C. Master Cylinder Disassembly.
D. Brake Inspection and Repair
E. Brake Assembly.
FRONT FORK
A. Removal and Disassembly
B. Inspection
C. Assembly.
STEERING HEAD
A. Adjustment.,
B. Removal_
C. Inspection.
D. Assembly.
SWINGARM
A. Free Play Inspection .
B. Removal
C. Inspection and Lubrication.
D. Assembly
REAR SHOCK ABSORBER.
A. Removal
B. Inspection.
C. Installation and Adjustment
CABLES AND FITTINGS.
A. Cable Maintenance
B. Throttle Maintenance.
SHAFT DRIVE.
A. Troubleshooting.
B. Final Gear Removal.
C. Gear Lssh Check and Adjustment
D. Final Gear Disassembly.
E. Final Gear Assembly
DRIVE SHAFT.
A. Removal
B. Inspection.
C. Installation.
CHAPTER 6. ELECTRICAL
XV750H WIRING DIAGRAM.
ELECTRIC STARTING SYSTEM
STARTING CIRCUIT OPERATION
STARTER MOTOR.
A. Removal
B. Inspection and Repair
STARTER RELAY.
STARTING-CIRCUIT CUT-OFF RELAY
STARTER CUT-OUT RELAY.
CHARGING SYSTEM.
AC GENERATOR AND VOLTAGE REGULATOR
A. Inspection.
B. Battery Inspection.
C. Stator Coil Inspection.
D. Checking the Silicon Rectifier.
IGNITION SYSTEM.
A. Description
B. Operation
C. Troubleshooting
LIGHTING SYSTEM.
A. Lighting Tests and Checks
HEADLIGHT RELAY.
SIGNAL SYSTEM.
A. Signal System Tests and Checks.
B. Flasher Self-Cancelling Unit.
C. Switches
D. Battery
CHAPTER 7. APPENDICES
SPECIFICATIONS.
TIGHTENING TORQUE
GENERAL TORQUE SPECIFICATIONS
COLOR CODES
CONVERSION TABLES
EXPLODED DIAGRAMS
Cylinder Head/Valve.
Cam Chain.
Crankshaft/Connecting Rod/Piston.
Transmission.
Middle Gear.
Frame
Front Wheel.
Front Fork
Front Brake Caliper.
Rear Wheel/Rear Brake.
Rear Shock Absorber
Swingarm
Final Gear/Drive Shaft
Electrical Components.
LUBRICATION DIAGRAMS
CABLE ROUTING
WIRING DIAGRAM
This is the COMPLETE official full factory service repair manual for the Yamaha XV920 Virago. Production model years 1982 1983 Workshop Service Repair Manual Download
. Hundreds of pages allow you to print it out in its entirety or just the pages you need!! All styles covered.
This Yamaha XV920 Virago service manual is your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this Yamaha XV920 Virago repair manual is an inexpensive way to keep you vehicle working properly. Yamaha XV920 Virago service manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
Simply print out the pages you need or print the entire manual as a whole!!!
* Detailed substeps expand on repair procedure information
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Numbered instructions guide you through every repair procedure step by step.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
1982 Yamaha Virago 920 Starter
* Enlarged inset helps you identify and examine parts in detail.* Numbered table of contents easy to use so that you can find the information you need fast.
* This Daewoo Lacett service manual also makes it easy to diagnose and repair problems with your machines electrical system. Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
Complete download comes in pdf format which can work under all PC based windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. All pages are printable. No need to pay for shipping and wait for the overpriced paper textbook or CD-ROM to arrive via snail mail. 1982 Yamaha Virago 920 Owners Manual Pdf
PRODUCT DETAILS:File Format: PDF
Language: English
Printable: without any restriction
Delivery: Download link will appear on the checkout page after payment is complete. Requirements: Adobe PDF Reader
A Small Example Of The Type Of Info That Is Covered:
1982 Yamaha Xv920
General Information, Specifications, Lube Points, Oil Types, Periodic Maintenance and Tune-Up Procedures, Engine Servicing, Disassembly, Reassembly, Engine Removal, Fuel and Lubrication Systems, Carb Rebuild, Carb Adjustments, Electrical System, Ignition, Charging, Starter, Battery, Switches, Chassis, Wheels, Brakes, Steering, Suspension, Axles, Chassis Assembly, Servicing Information, Wiring Diagrams, Wire/Cable/Hose Routing, Tools, Tightening Torques, Service Data, Complete Engine Service, Fuel System Service, All Factory Repair Procedures, Wiring Diagrams, Gearbox, Exhaust System, Suspension, Fault Finding, Clutch Removal and Installation, Front Suspension, Bodywork, Gearbox Service, Gearbox Removal and Installation, Cooling System, Detailed Specifications, Transmission, Factory Maintenance Schedules, Electrics, Engine Firing Order, Brake Servicing Procedures, U-Joint Service Procedures, CV Joint Service Procedures, Timing Chain Service, Exhaust Service, Abundant Illustrations, Lots of pictures & diagrams, Plus Lots More